2005 saturn ion 1 manual transmission removal

Had a 2005 saturn ion i manual transmission for 10 years. Engine removal saturn forum saturn enthusiasts forums. If you have any more questions dont hesitate to ask. View and download saturn 2007 ion owners manual online. Designed utilizing the latest technology, this product by acdelco features premium quality and will perform. The 2005 saturn ion has 3 nhtsa complaints for the power train. Has been harder and harder the last year to shift into reverse, now almost impossible. Removing front suspension parts, tie rod ends, axle removal, caliper removal, rotor removal, manual transmission drain and fill info. This position locks your steering column in a vehicle with a manual transmission. Conditioning control removal youtubesaturn ion service repair. Repair and maintenance costs vary depending on age, mileage, location and shop. For 20032007 saturn ion manual trans gear 5th driven ac delco 79511nd 2004 2005 fits.

I have an engine hoist and a load leveler, and have experience messing with engine take out and removal, but havent done a saturn vue before. Replace wiper linkagetransmission on 2005 saturn ion fixya. This is a slideshow of the steps i used to remove the engine from the car. Saturn 2005 ion owners manual pdf download manualslib. Automatic transmission problems of the 2005 saturn ion. The saturn ion is a compact car sold by saturn between the 2003 and 2007 model years. Complete auto transmissions for saturn ion for sale ebay.

Move the shifter slightly in order to center the lock clip. A new fourspeed automatic transmission replaces the continuously. I can start the car, turn the engine off but the key wont turn all the way off to release the key. I am 23, and just out of college and cannot pay for a garage to work on it. Index a good place to quickly locate information about the vehicle is the index in the back of the manual. Shawn villalpando replaces a transmission in a saturn sseries. It may need to be changed as the fluid may be dirty and clogging some of the pressure valves in the. The vehicle was previously repaired under nhtsa campaign number. Remove the sealers and anticorrosion materials from the repair area, as necessary.

Clicking this will make more experts see the question and we will remind you when it gets answered. Tilt the cooling fan assembly rearward in the vehicle. Manual software2005 saturn ion transmission repair and replacement. Signature series multivehicle synthetic automatic transmission fluid atf atfpk. A new improved version of the wiper linkage is available and it has aluminum pivots instead of plastic. The ion replaced the saturn sseries in 2002, and was replaced by the new saturn astra in 2008. For 2005 2007 saturn ion manual trans output shaft speed sensor smp 42595jv 2006 fits. Do i need to remove the transmission to get to slave cyli. It often requires removal of the instrument cluster to swap bulbs. Get the best deals on complete auto transmissions for saturn ion when you shop the largest online selection at. Remove the front transmission mount from the transmission. What transmission fluid type for a 2005 saturn ion. Saturn clutches manual transmissions 2005 ion shifting. The 2005 saturn ion is available as a fourdoor sedan or an innovative coupe.

Dec 20, 20 it may not be as good as removing the locks, but i am working in a covered parking spot with no garage to work in. Installation procedure install the rear transmission mount to the transmission. I have some other problems too, but will post that and my questions in a separate post. If equipped with a manual transmission, remove the left engine splash shield to radiator mount pushin retainer. Saturn ion removing transmission dropping sub frame youtube. The contact stated that the key became difficult to remove from the ignition. By all means practice safe work methods and use safety equipment where necessary. Jul 31, 2017 the transmission input shaft sits at the face of the flywheel and must clear the back of the clutch cover. Drill 8 mm 516 in plug weld holes in the service part as necessary in the corresponding locations noted on the original panel. Get a free detailed estimate for a transmission repair and replacement in your area from. Trans input shaft is too long to separate on manual t. Changing manual transmission fluid 2005 saturn ion youtube. In this video i am disassembling the car to remove the transmission. This twopart video will show you how to remove the engine from a saturn sseries car.

The plastic pivots were the weekest point of that linkage. The first things youll want to do when removing the engine is to take off the hood, remove the battery, and gut the air box and the tube to the engine and the air resonator. Get the best deals on complete auto transmissions for saturn ion when. You can lose control of the vehicle if you try to adjust a manual drivers seat while the vehicle is moving. Remove any additional material from the seat cushion before reinstalling or securing the child restraint. Remove the lower radiator mounts, brackets, and bolts. Shop autozone for 2005 saturn ion manual transmission. It was the best car that i ever had until my current 2015 chevy cruze. Maximum performance signature series 5w30 synthetic motor oil aslqt. Pop each cable end off its shifter jointball and push the collar back on each cable housing anchor.

How to fill the manual transmission with fluid on a 2003 saturn vue. Transmission not go into gear problem of the 2007 saturn ion 1 failure date. She stated that the vehicle became very difficult to steer and she had to hold on to the shifter and the steering wheel in order to gain control of the vehicle. Seat frame passenger seat, coupe, without recaro seat. Saturn 2005 ion automobile owners manual 366 pages automobile saturn 2004 vue owners manual. View and download saturn 2004 ion owners manual online. Get the best deals on manual transmission parts for saturn ion when you shop the largest online selection at.

Then remove the plastic panels around the shifter, 7, phillips head screws and 2 plastic push pins associated snap together panel fasteners and electrical connections. Detailed features and specs for the used 2005 saturn ion 1 including fuel economy, transmission, warranty, engine type, cylinders, drivetrain and more. My new 2003 saturn ion says my transmission is hot trans when i reach about 7580 mph on the highway. View and download saturn 2005 ion owners manual online. Remove the center console, 4, 7mm screws and electrical connections. Get the best deals on manual transmission parts for saturn ion when. Saturn ion removing transmission dropping sub frame. Remove fuse box, lay to one side, undo upper drivers side mount off trans, disconnect qd dont loose the hair pin clip and pay attention how it is. Feb 10, 2014 owners may contact chevrolet at 1 8002221020, pontiac at 1 8007622737 or saturn at 1 8005536000. Saturn 2003 ion service manual supplement pdf download. Saturn ion questions saturn ion 2005 automatic transaxle. The average price of a 2005 saturn ion transmission repair and replacement can vary depending on location.

View and download saturn 2003 ion service manual supplement online. Buy online and pick up in store, or get fast, free delivery on qualified orders. Find the engine specs, mpg, transmission, wheels, weight, performance and more for the 2005 saturn ion sedan 4d ion 1. I purchased a used transmission from an ion with 41k miles on it to replace the damaged one in the car. Key wont completely turn off stuck at acc saturnfans. Engage the 4th gear locking tab on the shift control assembly housing. The only reason for me to do this was that i replaced my clutch and i didnt want to leak the fluid out through the output shaft holes. Dec 28, 2016 cannot change gears think have to replace slave cylinder or at least bleed system. Gms number for the initial recall is 454 and 14063 for the expansion.

Saturn 2007 ion owners manual pdf download manualslib. Saturn ion 5t45mi transmission 2005, gm original equipment manual transmission clutch and differential housing by acdelco. Owners may contact chevrolet at 1 8002221020, pontiac at 1 8007622737 or saturn at 1 8005536000. Detailed saturn ion engine replacement and more, part 1. Their is a solution to the common saturn ion windsheild wiper problems. Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in park, or in the case of a manual transmission, that the vehicle is in the reverse position and the parking brake is engaged. Saturn 2005 ion automobile owners manual 366 pages.

Use a transmission jack to secure the transmission, and remove the transmission to engine bolts. Aug 15, 2010 remove the center console, 4, 7mm screws and electrical connections. Manual transmission parts for saturn ion for sale ebay. While driving approximately 2530 mph the vehicle lost power steering. Showing ion red line quad coupe manual transmission. Want to know if i have to remove transmission to replace slave cylinder on saturn 2005 ion also wondering if i can bleed system without removing transmission. Saturn 2004 ion owners manual pdf download manualslib. The engine being removed here is from a 1999 saturn sc with an automatic transmission. Has anyone pulled the engine out through the engine bay from above, or do most drop it with the tranny out from the bottom.